Docking Systems - Products

Docking Systems

Docking Systems by CTI Systems – Intelligent Maintenance Access for the Highest Demands

Modular dock solutions for maintenance, production, and modification of aircraft

Aircraft are complex, high-performance machines that demand extreme precision and maximum safety during maintenance and modification. With its custom-designed docking systems, CTI Systems offers proven solutions for the servicing of both civilian and military aircraft, as well as for major aircraft manufacturers worldwide.
Our docks are specifically designed for quick access, ergonomic working conditions, and maximum safety—whether it's for line maintenance, overhauls, modifications, or structural inspections.
Each system is customized to the specific aircraft type or fleet, the geometry of the hangar, and the individual work processes.

Areas of Application and Aircraft Types

CTI’s docking systems are suitable for both civil and military aviation and cover a wide range of applications:

  • Line maintenance and overhaul (MRO)
  • Conversions and structural modifications
  • Paint preparation or assembly/disassembly of components
  • Production and final assembly
  • Inspection and testing procedures

Thanks to our modular and flexible design, docks can be configured for nearly every aircraft type — from narrowbody aircraft like the Airbus A320 to widebody aircraft such as the Boeing 777, and military platforms like the A400M.

Modular Design – Adaptable and Future-Proof

The strength of our docking systems lies in their modular construction, enabling:

  • Custom configurations: Tailored to tasks, aircraft type/fleet, and infrastructure
  • Expandable systems: Easily upgradable for future requirements
  • Integration of additional systems: Lifts, teleplatforms, media supply, LED lighting, etc.
  • Mobile or fixed components: Adaptable to building conditions

Our design ensures optimal access to all relevant areas of an aircraft, including the cockpit, wings, fuselage, empennage, engines, and landing gear. Special attention is given to ergonomic height levels, safe access, and collision-free working zones.

Safe, Ergonomic, and Efficient – Key Advantages

  • Maximum safety: Anti-slip surfaces, guardrails, fall protection, emergency stop functions
  • Ergonomic design: Optimal working heights, no overreaching or bending, sufficient lighting, lifting equipment in ideal positions
  • Integrated work areas: Storage space, IT stations, mounting surfaces
  • On-site media supply: Electric power, compressed air, fluids, etc.
  • Fast docking/undocking: Smart design and easy handling enable time- and cost-saving processes, especially for mobile systems
  • Minimal downtime: Optimized workflows and safe multi-access reduce idle periods
  • Digital compatibility: Optional integration with sensors, SCADA, or maintenance software

Tailor-Made Projects and Complete Solutions

CTI Systems not only supplies the dock but also develops comprehensive access concepts for your aircraft maintenance. From needs assessment and 3D planning to assembly and commissioning — everything is provided from a single source.
CTI’s docking systems can also be seamlessly combined with other CTI products, including:

  • Teleplatforms (manual or intelligent guidance)
  • Aerial Jib Platforms (AJP)
  • Robotic painting systems
  • Automated media supply units

This results in a fully integrated system, precisely aligned with your maintenance strategy – efficient, safe, and future-ready.

Example Configurations (excerpt)

  • Tail & empennage dock: Access to vertical and horizontal stabilizers, high-altitude areas, APU, and tail cone
  • Landing gear dock: Access to nose and main landing gear
  • Fuselage dock: Full access to the center fuselage, inspection flaps, cargo doors
  • Wing dock: Inclined or horizontal platform levels, mobile or stationary, adaptable to entire aircraft fleets
  • Engine docks: Access to engine inlets, pylons, interior components at multiple levels (2h to 10h positions)
  • Cockpit/nose dock: Custom modules for sensitive nose areas, windshield access, radome, avionics compartments, and service/passenger doors

Why Choose CTI Systems?

  • Over 60 years of experience in aviation technology and handling systems
  • In-house development, production, and commissioning – Made in Luxembourg
  • References in civil and military hangars worldwide
  • Certified safety and quality according to international standards (ISO, EN, EASA-compliant)
  • Long-term support, maintenance, and modernization (retrofit)
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